Samples of Softgels
YWJ315-II fully automatic softgel encapsulation machine is R&D as new generation of soft gelatin encapsulation machine.
The machine is integrated the latest global encapsulation technology and our gelatin encapsulation experience. The production capacity is extremely large productivity (The largest in the world.) The new softgel encapsulation manufacturing facility features leading technology, simple but beautiful appearance, and it is another excellent product by our company for softgel capsule users around global.
● Feature of the Machine
1. The size of mould is maximized (Dia. 157x W 315 mm), computer assistant to research and design.
2. Water-bath Injector, the temperature fluctuated in +/-0.1℃,save 14% gelatin; improve 1.5% rate of finished products; and save the maintained cost and time.
3. Computer control the plunger pump, improve the precision of medicine injection volume, and save more medicine and material cost.
4. The holes of the left and right main axis are processed with extreme accuracy on the boring machine imported from Switzerland. Though the mould roll has been extended in length, can be keep high coaxial degree that guarantees the smooth seam and finished product rate of the softgel capsule.
5. Bigger cam drive plunger pump, can provide stronger to plunger pump. That make the machine can inject widely high viscosity of raw material, such as Suspension, Propolis (Bee glue), Soft phospholipids, Liquid calcium and Herbal suspension.
6. Friendly human-computer interface, easy to operated. The simulated running of machine. The data can be set via touch screem, and easy to realizes network monitoring, statistics and reports output.
7. High quality and intelligence control system, PLC true color touch screen technology adopted by the electronic control system. All electric parts use world brand parts, such as Siemens, Schneider.
8. Professional PID temperature control technology is adopted on the machine, temperature of injector can be adjusted accurately. Improves ratio of finished products of soft gelatin capsule.
9. The touch screen provides professional " recipe" function that can save the production paramters and recall them by one key.
10. The micro-lubrication device, can be adjust lubrication volume in fine volume, save cost.
11. Pneumatic clamping system makes capsule filling process more simple and reliable.
12. Motor hoisting injector can be fine located position as requirement, and reduce the workload of operator.
13. Speed of each gelatin film drum and main axis can be adjusted respectively by respectively invertor; that is controlled by operator according to actually requirement.
14. The opening of gelatin box is controlled accurately, the gauge showed gelatin film thickness. Easy to control the thickness.
15. Automatic controlled water-cooling system is adopted for the cooling of gelatin film, which is more safety and more reliable.
16. Air-cooling system is adopted at the output of softgel capsule, that make softgel capsule more beautiful.
17. Insulation hopper, can keep medicine temperature steady, more suit to fill suspension into the softgel capsules.
● Main Technical Data
|Mould Size (mm)||Dia. 157 X W: 315|
|Max Cavities: for 20# OB||324 pills|
|Mould Revolution: (RPM)||0-5 Rpm (adjusted variable speed)|
|Volume of Plunger Pump||0-2 ml (adjustable continuously)|
|Pump Accuracy:||+/- 2%;|
|(filling volume not less than 500 mg)|
|Pump Type||24 plunger pump|
|Production Capacity :||maximum 86400 capsules|
|(20# oblong size capsule)||per hour hour|
|Power Supply:||12 Kw, 360V 3 phases (can be modified as user's requirement.)|
|Machine Dimension: (LxWxH, mm)||2100x1130x1900|
● Photo of YWJ315-II Automatic Softgel Encapsulation Machine
electric parts use Siemens and Schneider
Water-bath injector keep production efficient
high precision mould, net gelatin cooling system
Thickness Gauge easy to control gelatin film thickness