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GZL SERIES VACUUM FREEZING DRYER |
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The vacuum freeze drying is an advanced method for the material dewatering. It freezes the moisture material in the low temperature and makes the water inside sublimate directly in the vacuum condition. Then it collects the sublimated vapor by means of the condensing way so as to dewater and dry the material.
Being processed by the vacuum freeze drying,the physical, chemical and biological states of the material are basically unchanged. The volatile and nutritious contents in the material, which are easy to be denatured in a warm condition, will be lost a little. When the material is freezing dried, it will be formed into a porous one and its volume be basically the same to that before drying. Therefore, the processed material can be recovered quickly if being watered again, because of its large contacting area. and it can be stored for a long period in a sealed vessel.
The vacuum freezing dryer can be widely used for the research and production of various heat-sensitive biological products such as the vaccine,biological product, medication, vegetable vacuum packing, snake powder, turtle capsule and so on.
With the development of the biological, pharmaceutical, food and health are product industries, the vacuum freezing dryer is a necessary equipment in the research institutes and companies in such industries.
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¡öUse overheat pure steam(120C).
¡öEquipped with cooling water jacket, after sterilizing, it can fast reduce the temparature of the chest.
¡öOptional pneumatic door lock, it locks automatically.
¡öUse import sterilization filter to ensure the absolutely sterilized air coming into equipment.
¡öThe chest and various kinds of container and tube are all wrapped with import insulation layer to efficiently avoid from heat transmission.
¡öCan carry out constant humidity control to the refrigeration humidity.
¡öEquipped with water circulation pump capable to elliminate residual water in sterilization layer.
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¡öThe high-pressure clean thoroughly wash inner surface of the chest and condenser.
¡öEquipped with large flow rate CIP pump.
¡öFixed wit CIP tubing that automatically drains the residual water.
¡öUse rotary and fixed nozzle with 360-degree spray.
¡öThe hydraulic system uses isolated retractable corrugated tube.
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¡öSquare or round shape chest(user may choose on of them).
¡öHorizontal or vertical condenser.
¡öIntegral design can fully use space.
¡öSeparate design can make each component independent, easy to operate and maintain.
¡öWorking temperature scope of condenser:-80C(when it is dry) ~120C (when in steam sterilizing).
¡öPressure scope of the chest:1Pa
¡öUse industrial pressure container standard:
¡öGB150-1998 series.
¡öConform to national vacuum equipment
standard:GB/T3163-3164
¡öGMP and FDA relevant regulations
¡öStandard of International Electrotechnical
¡öCommission(IEC)
¡öChina Electric Equipment Standard(GB)
¡öThe chest, lamellar and condenser is made of AISI316L stainless steel.
¡öTIG welding avoids gap that can not be coeaned.
¡öThe welding point of the tube is photographed with X-ray, with inspection record and certificate of qualification.
¡öThe roughness of inner surface reaches R=<0.5,
¡öLeakage rate of the system=<5*1/10²mbar I/s to ensure normal and reliable running.
¡öThere is no dead corner in the chest, the connection of tube is simple and reasonable, easy to clean.
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The freeze drier uses the best refrigeration system to freeze the product and condensate the steam produced ruring freeze-drying procedure. Freeze-drying technology requirese the refrigeration system to keep a low temperature status for a long period of time, therefore, the requirements to the refrigeration system are very high. But the freeze drier of Shanghai Yuan Dong Phamaeutical Machinery General Factory can easily help you to reach your goal.
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¡öUses world famous brand, e. g. Frascold, Danfoss, Copeland, Castel, Edwards, and etc.
¡öThe system uses double stage half sealed piston compressor to reach first class temperature reducing speed rate and the lowest temperature in China.
¡öThe system power equipped is much greater than needed to efficientyly ensure the refrigeration performance.
¡öDigital and module design has a high pretection to ensure the system to run normally and stably.
¡öThe powerful refrigeration system, liquid spray cooling system and other protection installations keep to the best working temperature and high system reliability.
¡öThe sensitive transducing system can provide alarm and protection in time against abnormal running situation.
¡öUses refrigerant conforming to the world environment protection requiment, such as HCFCR22 and HFCRA for choice.
¡ö Special synthetic lubricating oil can eliminate various kinds of problem due to high temperature of normal mineral oil.
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¡öStandard configuration, uses Edwards double stage oil sealing revolving plate pump.
¡öOption: Edwards pump.
¡öEquipped with two vacuum probes, for measuring the vacuum level of freeze drying chest and pump respectively.
¡öOption: condenser type vacuum meter.
¡öThere are two methods for drying chest vacuum level control:
¡öDrying chest vacuum level controls the opening and closing of the air inlet valve, introduce the sterilized air from sterilized room.
¡öDrying chest vacuum level controls the opening degree of the big butterfly valve to reach the purpose of controlling the vacuum level.
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The drying chest and wate capturer valve, circulating pump, spotlight and etc. of the freeze driver, like other components of the freeze drier, like other components from other countries or from domestic factories.
The above systems of the yuan Dong freeze drier have the following
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¡öA couple-clamping butterfly valve is equipped between the drying chest and water capturer to keep a no leakage seal in both directions.
¡öUse labial margin seal design to compensate the change of temperature and pressure during operation.
¡öEccentric valve rod and eccentric butterfly valve eliminate the wear-out of upper and lower ends of valve seat during frequent opening.
¡öMay choose electric or pneumatic driving device.
¡öImport original electric driver can stepless adjust the opening sideness of butterfly valve, control the vacuum level of the drying chest to avoid from being polluted.
¡öStainless steel valve body and TEF elastic valve seat conform with GMP specification.
¡öThe drying chest and water capturer are equipped with viewing glass. The viewing glass can be equipped with spotlight to obtain clear procedure monitoring.
¡ö Shelf refrigerating heating system uses Denmark Grundfos UPS circulation pump, Sweden plate type heat exchanger. The size of the exchanger is small, this reduces the heat conduction mediator and energy consumption, raises the refrigeration efficiency.
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The control system of the freeze drier provides a reliable whole procedure control for the freeze driver.It has advanced functions of display , control, recording, printing and alarming.
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¡öThe mains air switch,transformer and AC contactor fixed in electric cabinet are Siemens products.The electric cabinet is secured onmachine frame. all machine pump motors are equipped with overheat protection, solenoid valve and heating circuit are equipped with separate protection.
¡öThe display screen uses Mitsubishii touch screen, PLC programmable logic controller,indicating light,sound-light alarming system, andetc.
¡öTemperature measuring, pressure measuring, the compponents can work normally under high temperature, ultra-low temperature and high vacuum level with high reliability.
¡öThe control system can display the running status of alll components of the whole system, and can store and process the operation information and various date. It can provide procedure recording report of whole freeze-drying process. It can set freeze-dryingcurve,monitor each status in freeze-drying procedure. It can alarm on failure or abnormal situation, provide cheching for maintenance, the operator can set and modify data and step.
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