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  • Cooling Patch Machine
  • Cooling Patch Machine

Cooling Patch Machine

Cooling Patch Machine

This machine is the compound coating machine for gel products.

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product description

● Cooling patch made by this machine:

Cooling Patch Machine

1. ZMJ-ST500 Cooling patch machine

Cooling Patch Machine


● Brief introduction of the machine

This machine is the compound coating machine for gel products.

It is mainly used in producing cooling patch, hydrogel patch, and papua cream with multi-medicine ingredient. It can complete the coating and recombination during the process of production.


● Advantages:

Use the new type of rotary cutter to cut and adjust, common person can operate.

There is a device equipped to prevent tensile deformation between pneumatic length cutting and cross cutting, the cutting size is more precise.

The main body is with integrated wallboard design, and the installation precision is high, and the running is more stable.

Innovative design: anti-stretching device for bounce cloth, coating, and transportation, reduce the stretching deformation at the most.

Innovative design: gel tank and roll material semi-automatic feeding system, no need to feed the material by person.

Embossing roller is easy to change, different model of embossing shaft is optional to produce compound gel products with different size and shape.


● Technical process:

Introduction:

Take cooling patch as example. the product composes 3 parts:

1. stick resistant layer, 2.gel layer; 3. Back layer

Technical process:

Compound roll material, gel feeding→coating→combination→length cutting→cross cutting→finished products


● Main technical parameter:

Model: ZMJ-ST500

Product size: can be customized, the moulds for 120*50mm fever patch is included, if customer needs to produce several different size, different moulds are needed.

Non-woven or other roll material: Φ≤500mm, width≤500mm,

Inner diameter of the paper core: 76.2mm

coating width:500mm

capacity:120-250pcs/min

Power: 380v ,50hz ,3 kw

weight: 650 kg

dimension:L2600×W1100×H1800mm

package dimension:L2200×W1400×H1600mm


● Key parts:

Frequency converter speed control motor

Cutters synchronization system

Sizing roller system

Color code positioning system

Products outlet transportation system

Electrical Cabinet


● Spare parts together with the machine

Crossing cutter: 1 piece

Length round cutter: 2pieces

Maintaining tool: 1set


2. ZMJ-RH-40L Hydrogel Blending Machine

Cooling Patch Machine

● Brief introduction of the machine

This machine combines the functions of planetary machine and High speed dispersion machine, unique blending structure is applied, dispersion bearing and blending paddle do planetary movement of revolution and rotation respectively, and the speed can be frequency controlled to make the material do complex movement, and the material is cut, kneaded and decentralized by a strong strength. Inside the tank, there are automatic wall scrapping device and bottom scrapping device to scrap the material which stick on the wall of the tank, and make high efficient blending. It is the ideal device for chemical, food, energy, gel, electronic, fluorosilicone, medicine, cosmetics, and daily chemical industries.

This machine composes of base, beam, upright post, tank cover, tank body, transmission and electric control system.


● Features and Performance

Basic  technical parameters:

ModelXXJB-40L planetary blender
Structureelectric tank lifting type, double blending
Size:Dia420mm×290mm, designed volume: 40L,
wall of the tank is single layer designed.
Tank (blending tank)internal material: SUS304
Internal wall is mirror polished after turning process to make sure
the good circle degree
Flange surface and the above tank body is sealed by seal ring.
Upper tank body( tank cover)A、Material:SUS304。
B、one Φ83 powder/liquid material feeding hopper,
Can be opened and closed quickly.
One piece of reflector lamp with two sight glasses,(one for lamp
and other one is for observing),
One piece of vacuum manometer and other necessary connectors (vacuum/air evacuation/ reverse)
Blending principleTwo blending paddles which equipped on the planetary box do both revolution and rotation movement, and meanwhile, combined with low interval design, seamless, low speed blending paddle knead and interference movement and up/down, left/right cyclic movement will make sure the material well blended and mixed.
Revolution/ blending motor and frequency controller, gearQuantity: 1set, power: 4Kw/4P, frequency controller: accord with motor, 4KW; worm and gear reducer: RV075, reducing rate:1:11, operating coefficient: fa=1.55
planetary revolution speed0~135 rpm, adjustable
Wall scraperquantity: 1 set, material:SUS304 and Teflon, the speed is in accordance with the planetary revolution speed.
Internal reference value (optional)A. tolerance between mixing paddle:5±2.5 mm
B. tolerance between mixing paddle and bottom:2~4 mm
C、tolerance between mixing paddle and tank wall:3±1.5 mm;
Stirring axis/stirring paddle speed0~267rpm, adjustable
stirring paddleA、material:SUS304;B、quantity:2 sets
stirring paddle typespiral type
liftingA. Electric lifting: 0.37KW, with positioning device, positioning is safe and reliable;
B. Lifting height≤520。
vacuum systemA. Stirring process can be proceed under the vacuum state, and the vacuum degree ≤-0.09Mpa。
B. Vacuum pump 4A-30,0.37kw/4P motor
C. With vacuum buffering tank and switch
D. Motion sealing: mechanic sealing, static sealing: O ring seal
E. Pressure maintainance: 24 hours, no oil leakage on paddle and tank when the paddle moving or under pressure state.
Positioning systemA. With positioning adjusting and locking device, can accurately locate the stirring bucket and tank cover, and prevent rotating.
B.Tank cover and down flange location mouth and stirring bucket is accurately match up.
Electricity cabinetDisplay and operation of vacuum device, frequency control, reflector lamp, lifting and running emergency stop are all proceeded in the electricity cabinet.

Remark: stirring is with timing function.
Total power:5KWWorking voltage:3 phase 380V

Weight :about 800KG


● Configuration Lists

No.ItemSpecificationOrigin
1Motor reducer4KWChina
3Frequency controller4kw 1setWatson
5Bearing/NSK
6Oil sealing/Taiwan
10Meters
China
11Valves
China
12Mechanic sealing
China
13lubricating grease7412 Semi-flow lubricating grease, high speed bearing special purpose greaseChina


● Designed parameter

1Vacuum degree-0.098Mpa
2structurecantilever type
3Rotary speed r/minLow speed:revolution0~130/min,rotation 0~267min,.
4Low speed axisSpiral type, seamless design
5tank locationmechanic hard location
6tank lockmanual mechanic lock
7powerAC:3*380V、50HZ
8Tank cover lifting height400mm


3. Cooling Patch Packing Machine

Cooling Patch Machine


● Brief Introduction

This model of Fever Patch Packing Machine is a high quality production developed on the base of long time design and produce of four side sealing machine and combined the features of the machine from Europe and the market needs.

It can be used to pack fever patch, and can also pack plaster, cooling patch, warm paste, mask, rheumatism plaster, latex gloves, and any other flat shaped products needs to be packed in four side seal bag.

Machine features: easy to change moulds, and with bigger production capacity to pack small size products.


● Technique process:

Feed the products need to be pack on the conveyor belt manually- get into the bag- bag making- bag sealing- cut- finished products outlet.


● Main technical parameter

Name: Fever patch packing machine

Model: ZMJ-SB-T

Bag size: L120-180 mm×W80-125mm

Production capacity: 80-120bags/min

Film material: paper-alu,paper-plastic, Alu-plastic, alu coated film Φ≤350mm,Width≤532mm

Applicable products: Fever patch and other flat and soft products

Power:   220v 50Hz  2.2KW 3.3KW

weight: 800 kg

dimension: L4000×W1300×H1600mm

Packing dimension: L2600×W1900xH1800mm


● Main configuration

A. Electronic components

1. Touch screen

2. PLC

3. stepper transmission system

4. color code positioning system

5. finished products outlet transmission motor

6. other electronics: connector, relay, switch button and so on.


B. Frame appearance and main mechanic transmission.  

1. The rack is made of nation standard 40*40*2 stainless steel square tube and Europe standard 4040 industry aluminum profile.

2. Protect cover is made by 1.2mm thickness 304 stainless steel sheet metal welding

3. The components which connect with inner products is made of 304 stainless steel and PU material.

4. Tooth shaped chain unit: gear ZG45(45# cast steel), sheet metal processed and quenching processed

Spare parts with machine

1) heating stick: 3 pieces

2) packing bag cutter blade: 1 piece

3) film cutter blade: 1 piece

4) thermocouple : 2 pieces

5) maintainance tools: 1 set