● Project Information
1. The 20 tons is the end product, that is the tomoto paste end product.
(if your fresh tomato is from 4-5brix, that is to say, you will need 120-140tons per day)
2. Working hours per day is 16 hours, we would do production 300 days in a year.
3. The best brix of tomato paste product is 28 to 30.
4. Three kinds of products, including 200 kg drum, tin can and pouch (details are as follows)
5. About standby generator set in case of power outage, we can also supply, but the price will be confirmed when you confirm all the final and accurate quotation of whole tomato paste processing line, when you come to China.
● Whole Line Introduction
A. Fresh Fruit(tomato) Washing Unit
A-1 clapboard elevator
Heightxwidth: 5500x1000, motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain.
A-2 air-blow washer and sorting machine
stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates
A-3 clapboard elevator
2.2KW and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm
B. Pulping Unit
SUS304, power is about: 18.5KW
B-2 tempoary storage tank
SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs
B-3 screw pump
Manual speed control, outlet pressure 0.6Mpa
B-4 tubular heat exchanger heater
Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer
B-5 double beater
SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW
B-6 buffer storage tank
single, circular, half open, bottom flange outlet, high and low level, pure water inlet
B-7 screw pump
Manual speed control, outlet pressure 0.6Mp
B-8 crusher platform
carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining
B-9 pulping operation platform
steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining
C. Evaporator and Concentrating Unit
C-1 buffer storage tank
SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning ball, adjustable support legs
C-2 centrifugal pump
Food grade, mechanical seal, ABB motor, 36M lift
C-3 double-effect forced circulation evaporator
SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling
C-4 batch storage tank
SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs
C-5 rotor pump
Food grade rubber seal, variable frequency speed regulation
D. Dissolving Unit
D-1 emulsification tank
Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs
D-2 centrifugal pump
Material is SUS316, pump lift is 36 meters,machinical sealing
D-3 double pipe filters
Material is SUS316,duplex pipe,stainless steel filter 100 meshes
D-4 material feeding platform
E-1 screw pump
sanitary grade, outlet pressure≤0.6MPA, movable, with fuction of lifting
E-2 blending tank
Material is SUS316, insulation, dmiller jacket, central scrapper blender, conical head,sealed manhole,breath vent, sample valve, digital show thermometer, anti vortex plate, adjustable legs
E-3 screw pump
Sanitary grade, outlet pressure ≤0.6MPA, frequency converted control
E-4 steam conditioning and temperature control system
south korea brand pressure reducing valve, Germany Burkert steam regulating valve etc.
F sterilizing and filling system
F-1 Tube-in-tube UHT sterilizer
SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ℃, 60S.
F-2 aseptic large bag filling machine
Aseptic large bag filler, 220kg, double heads , automatic control, self-leaning system, with Motor drum rolling conveyor
F-3 drum rolling conveyor
carbon steel support with antirust painting, Galvanized rollarounds, effective width 7500mm, length 10000mm.
F-4 high position storage tank
Material is SUS316, insulation, central scrapper blender, conical head,sealed manhole,breath vent, sample valve, digital show thermometer, anti vortex plate, adjustable legs
F-5 high level platform
F-6 filling sections
♢ standing pouch filler
speed:4000-5000p/h; capacity: 100-200g; motor power:1.5KW; pressure:0.5MPA
♢ tin can filling machine
Including washing tin can, filiing, capping, conveyor. Tin can:250ml
♢ can unloading machine
4000can/h, full-auto touch screen control, include can inputting conveying chain, carbon steel; can unloading main system, carbon steel frame, main board stainless steel; operation frame, carbon steel.
♢ empty can conveyor
♢ empty can washer
4000 cans/h, hank dragon type, sus304 material, include stainless steel water spraying tank, water spraying pipe, water outlet, support
♢ full can conveyor
4000 cans/h, length 60m, the actual length will be caccording to the final drawing
♢ spraying&sterilization cooling tunnel
main material SUS304, plate type heat exchanger, circulation centrifugal pump, plastic conveying mesh belt, 4000C/H, cooling time 20min, outlet temperature around 40℃.
♢ blow dryer
♢ automatic labelling mahcine
♢ platform: SUS304, dimension: 2000x500x1200mm
♢ conveyor and lubricating system
with lubrication liquid barrel, with measuring pump
G. Hot Water Unit
G-1 hot water tank
SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder
G-2 centrifugal pump
SUS304, lift 24 meters, mechanical seal
G-3 palte heater
SUS304, steam heating directly, plate Proof Pressure 8kg，60-95℃
G-4 temperature control system
UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument.
H. CIP system
H-1 semi automatic single circuit CIP
SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated acid and alkali adding system, with two 200L concentrated acid and alkali tank, 2pieces of centrifugal pump (20T/h, head of 24m)
H-2 CIP return pump
food grade, self-sucking, mechanical seal
I. Engineering Installation and Others
(in our own factory,ready for shipping)
I-1 material system
The main workshop offer by our equipment process piping, valves and instrumentation, SMS standard, including the internal installation of CIP system.
I-2 non-material system
workshop is offer by our equipment of water, water, compressed air, piping and valves, including insulation.
I-3 power distribution cabinet
Main workshop is offered by our equipment, power distribution cabinet and control cabinet in spot(stainless steel), containing CIP electrical cabinet system.
I-4 electricity distribution system
Cable bridge of the cable in the main workshop , and the control system, the main cabinet centralized control, control cabinet controlled in spot , obligate the power distribution cabinet.